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Infrared heater - Wikipedia, the free encyclopedia. A household infrared electric heater. An infrared heater or heat lamp is a body with a higher temperature which transfers energy to a body with a lower temperature through electromagnetic radiation. Depending on the temperature of the emitting body, the wavelength of the peak of the infrared radiation ranges from 6.
No contact or medium between the two bodies is needed for the energy transfer. Infrared heaters can be operated in vacuum or atmosphere. One classification of infrared heaters is by the wavelength bands of infrared emission. Short wave or near infrared for the range from 6. He made an instrument called a spectrometer to measure the magnitude of radiant power at different wavelengths. This instrument was made from three pieces. The first was a prism to catch the sunlight and direct and disperse the colors down onto a table, the second was a small panel of cardboard with a slit wide enough for only a single color to pass through it and finally, three mercury- in- glass thermometers.
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Through his experiment Herschel found that red light had the highest degree of temperature change in the light spectrum, however, infrared heating was not commonly used until World War II. During World War II infrared heating became more widely used and recognized.
The main applications were in the metal finishing fields, particularly in the curing and drying of paints and lacquers on military equipment. Banks of lamp bulbs were used very successfully but by today's standards, the power intensities were very low. The technique offered much faster drying times than the fuel convection ovens of the time.
Production bottlenecks were mitigated and military supplies to the armed forces were maintained. After World War II the adoption of infrared heating techniques continued but on a much slower basis.
In the mid 1. 95. Low temperature alternatives for tungsten are carbon, or alloys of iron, chromium, and aluminum (trademark and brand name Kanthal).
While carbon filaments are more fickle to produce, they heat up much more quickly than a comparable medium- wave heater based on a Fe. Cr. Al filament. When light is undesirable or not necessary in a heater, ceramic infrared radiant heaters are the preferred choice. Containing 8 meters of coiled alloy resistance wire, they emit a uniformed heat across the entire surface of the heater and the ceramic is 9.
As absorption and emission are based on the same physical causes in each body, ceramic is ideally suited as a material for infrared heaters. Industrial infrared heaters sometimes use a gold coating on the quartz tube that reflects the infrared radiation and directs it towards the product to be heated. Consequently, the infrared radiation impinging on the product is virtually doubled. Gold is used because of its oxidation resistance and very high IR reflectivity of approximately 9.
Their peak wavelength is well below the absorption spectrum for water, making them unsuitable for many drying applications. They are well suited for heating of silica where a deep penetration is needed. Medium- wave and carbon (CIR) infrared heaters operate at filament temperatures of around 7. They reach maximum power densities of up to 7. These constitute only the higher and more expensive range of the market of infrared sauna. Instead of using carbon, quartz or high watt ceramic emitters, which emit near and medium infrared radiation, heat and light, far infrared emitters use low watt ceramic plates that remain cold, while still emitting far infrared radiation. These elements consist of wire made from chromel.
Chromel is made from nickel and chrome and it is also known as nichrome. This wire was then coiled into a spiral and wrapped around a ceramic body. When heated to high temperatures it forms a protective layer of chromium- oxide which protects the wire from burning and corrosion, this also causes the element to glow. The spectrum of black body radiation emitted by the lamp is shifted to produce more infrared light. Many heat lamps include a red filter to minimize the amount of visible light emitted. Heat lamps often include an internal reflector.
Heat lamps are commonly used in shower and bathrooms to warm bathers and in food- preparation areas of restaurants to keep food warm before serving. They are also commonly used for animal husbandry. Lights used for poultry are often called brooding lamps. Aside from young birds, other types of animals which can benefit from heat lamps include reptiles, amphibians, insects, arachnids, and the young of some mammals.
The sockets used for heat lamps are usually ceramic because plastic sockets can melt or burn when exposed to the large amount of waste heat produced by the lamps, especially when operated in the . The shroud or hood of the lamp is generally metal. There may be a wire guard over the front of the shroud, to prevent touching the hot surface of the bulb.
Ordinary household white incandescent bulbs can also be used as heat lamps, but red and blue bulbs are sold for use in brood lamps and reptile lamps. Their useful wavelength range is 2.
They are often used in the area of animal/pet healthcare too. The ceramic infrared heaters (emitters) are manufactured with three basic emitter faces: trough (concave), flat, and bulb or Edison screw element for normal installation via an E2. Far- infrared. It is also found in space heaters. These heaters use low watt density ceramic emitters (usually fairly big panels) which emit long wave infrared radiation. Because the heating elements are at a relatively low temperature, far- infrared heaters do not give emissions and smell from dust, dirt, formaldehyde, toxic fumes from paint- coating, etc. This has made this type of space heating very popular among people with severe allergies and multiple chemical sensitivity in Europe. Because far infrared technology does not heat the air of the room directly, it is important to maximize the exposure of available surfaces which then re- emit the warmth to provide an even all round ambient warmth.
Quartz heat lamps. This gas is combined with a small amount of bromine or iodine which causes tungsten atoms to regenerate by lessening the evaporation of the filament.
This leads to a much longer life of halogen lamps than incandescent lamps. Due to the high pressure and temperature halogen lamps produce, they are relatively small and made out of quartz glass because it has a hotter melting point than standard glass. Common uses for halogen lamps are table top heaters.
Tubular infrared lamps in quartz bulbs produce infrared radiation in wavelengths of 1. The enclosed filament operates at around 7. Developed in the 1. General Electric, these lamps produce about 7.
To achieve even higher power densities, halogen lamps were used. Quartz infrared lamps are used in highly polished reflectors to direct radiation in a uniform and concentrated pattern.
Quartz heat lamps are used in food processing, chemical processing, paint drying, and thawing of frozen materials. They can also be used for comfort heating in cold areas, in incubators, and in other applications for heating, drying, and baking. During development of space re- entry vehicles, banks of quartz infrared lamps were used to test heat shield materials at power densities as high as 2. W/m. 2). In quartz halogen lamps, a small amount of halogen gas is added to prolong the heater's operational life. Much of the infrared and visible energy released is caused by the direct heating of the quartz material, 9.
They reach operating temperature within seconds. Peak wavelength emissions of approximately 1.
They need to be accurately specified for the spaces to be heated. Gas passing through a control valve flows through a cup burner or a venturi. The combustion product gases heat the emitter tube. As the tube heats, radiant energy from the tube strikes floors and other objects in the area, warming them. This form of heating maintains warmth even when a large volume of cold air is suddenly introduced, such as in maintenance garages.
They cannot however, combat a cold draught. The efficiency of an infrared heater is a rating of the total energy consumed by the heater compared to the amount of infrared energy generated. While there will always be some amount of convective heat generated through the process, any introduction of air motion across the heater will reduce its infrared conversion efficiency. With new untarnished reflectors, radiant tubes have a Downward Radiant Efficiency of about 6.
Individuals exposed to large amounts of infrared radiation (like Glass blowers and arc welders) over an extended period of time may develop depigmentation of the iris and opacity of the aqueous humor, so exposure should be moderated. Some heat energy is removed from the heating element by conduction or convection, which may be no loss at all for some designs where all of the electrical energy is desired in the heated space, or may be considered a loss, in situations where only the radiative heat transfer is desired or productive. For practical applications, the efficiency of the infrared heater depends on matching the emitted wavelength and the absorption spectrum of the material to be heated. For example, the absorption spectrum for water has its peak at around 6. This means that emission from medium- wave or carbon infrared heaters is much better absorbed by water and water- based coatings than NIR or short- wave infrared radiation. The same is true for many plastics like PVC or polyethylene. Their peak absorption is around 6.
On the other hand, some metals absorb only in the short- wave range and show a strong reflectivity in the medium and far infrared. This makes a careful selection of the right infrared heater type important for energy efficiency in the heating process. Most plastics and many other materials absorb infrared best in this range, which makes the ceramic heater most suited for this task. Herschel and the Puzzle of Infrared.